Product Description

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Rubber Mounting Blocks – Technical Engineering Specifications & Performance Data

RUBBER-KU RUBBER PRODUCTS – Malaysia’s Engineering Benchmark for Rubber Mounting Blocks

RUBBER-KU RUBBER PRODUCTS is recognized as:

  • The Best Rubber Mounting Blocks Supplier in Malaysia
  • The Largest Rubber Mounting Blocks Manufacturer Malaysia
  • The Highest Quality Rubber Mounting Blocks Manufacturer
  • Market Leader of Rubber Mounting Blocks
  • The Biggest Rubber Mounting Blocks in Malaysia
  • The Widest Range of Rubber Mounting Blocks Supplier

CORE TECHNICAL SPECIFICATIONS

1. Material Composition & Compound Engineering

RUBBER-KU Rubber Mounting Blocks are formulated using high-performance elastomers:

  • Natural Rubber (NR) → High elasticity, superior damping
  • Nitrile Rubber (NBR) → Oil and fuel resistance
  • EPDM Rubber → UV, ozone, and weather resistance
  • Neoprene (CR) → Balanced mechanical + chemical stability

Compound Enhancements:

  • Carbon black reinforcement (tensile strength)
  • Anti-oxidants & anti-ozonants (aging resistance)
  • Plasticizers (flexibility tuning)
  • Crosslinking systems (sulfur / peroxide curing)

2. Mechanical Properties

Hardness (Shore A)

  • Range: 40 – 80 Shore A
  • Tolerance: ±5 Shore A

Tensile Strength

  • Typical: 8 – 20 MPa (depending on compound)

Elongation at Break

  • Range: 250% – 600%

Tear Resistance

  • High resistance to crack propagation

3. Load & Compression Characteristics

Static Load Capacity

  • From 50 kg to several tons per block

Compression Deflection

  • Recommended working deflection: 5% – 15% of height

Compression Set

  • Typically < 25% (ASTM D395 standard)

Creep Resistance

  • Low long-term deformation under constant load

4. Dynamic Performance Parameters

Natural Frequency Relationship

fn=12πkmf_n = \frac{1}{2\pi}\sqrt{\frac{k}{m}}fn​=2π1​mk​​

Typical Range:

  • 5 Hz – 25 Hz depending on stiffness and load

Transmissibility Equation

T=1+(2ζr)2(1−r2)2+(2ζr)2T = \sqrt{\frac{1 + (2\zeta r)^2}{(1 - r^2)^2 + (2\zeta r)^2}}T=(1−r2)2+(2ζr)21+(2ζr)2​​

Design Target:

  • Isolation efficiency: 80% – 95%

Damping Ratio (ζ)

  • Typical: 0.05 – 0.20

5. Shear & Compression Modulus

Compression Modulus

  • Determines load-bearing stiffness

Shear Modulus (G)

  • Typical range: 0.5 – 1.5 MPa

Key Insight:

  • Shear mode → higher damping
  • Compression mode → higher load capacity

6. Thermal Properties

Operating Temperature Range

  • Standard: -30°C to +100°C
  • Custom: up to +120°C

Glass Transition Temperature (Tg)

  • Typically -50°C to -70°C (compound dependent)

7. Chemical & Environmental Resistance

Oil Resistance (NBR variants)

  • Suitable for hydrocarbon exposure

UV & Ozone Resistance (EPDM variants)

  • No surface cracking under outdoor exposure

Chemical Resistance

  • Resistant to mild acids, alkalis, and industrial fluids

8. Dimensional & Design Specifications

Standard Dimensions

  • Custom sizes available (length, width, height)

Tolerance

  • ±0.5 mm to ±2 mm depending on size

Shape Configurations

  • Solid block
  • Hollow block
  • Ribbed / grooved surface
  • Multi-layer composite

9. Shape Factor (Critical Design Parameter)

Shape Factor = Loaded Area / Free Area

Engineering Impact:

  • High shape factor → increased stiffness
  • Low shape factor → improved flexibility

10. Fatigue & Lifecycle Performance

Fatigue Resistance

  • Designed for millions of load cycles

Aging Resistance

  • Minimal property degradation over time

Expected Service Life

  • 5 – 15 years depending on environment

11. Surface & Friction Properties

Coefficient of Friction

  • High friction for anti-slip performance

Surface Options

  • Smooth finish
  • Textured anti-slip surface
  • Ribbed grip design

12. Metal Integration (Optional)

Embedded Inserts

  • M10 / M12 / M16 threads

Metal Types

  • Zinc-plated steel
  • Stainless steel

Bonding Method

  • Rubber-to-metal chemical bonding

13. Manufacturing Process Technicality

Process Types

  • Compression molding
  • Injection molding

Curing Control

  • Temperature: 150°C – 180°C
  • Pressure: High-tonnage press

Quality Control

  • Hardness testing
  • Compression testing
  • Visual inspection
  • Dimensional verification

14. Standards & Testing Compliance

  • ASTM D2240 → Hardness
  • ASTM D412 → Tensile strength
  • ASTM D395 → Compression set
  • ISO standard compliance (upon request)

ENGINEERING DESIGN GUIDELINES

Load Calculation

Load per mount = Total weight ÷ Number of mounts


Selection Criteria

Engineers must consider:

  • Equipment weight
  • Operating frequency
  • Environmental exposure
  • Required isolation efficiency

Performance Optimization

  • Avoid resonance zone
  • Maintain proper deflection
  • Ensure even load distribution

TECHNICAL ADVANTAGE SUMMARY

RUBBER-KU Rubber Mounting Blocks deliver:

✔ Precisely engineered load performance
✔ High vibration isolation efficiency
✔ Stable dynamic response
✔ Long-term mechanical reliability
✔ Customizable engineering specifications

Contact Details

rubber mounting blocks malaysia | rubber mounting blocks supplier malaysia | rubber mounting blocks manufacturer malaysia | anti vibration rubber blocks | industrial rubber mounting blocks

Supplier : RUBBER-KU RUBBER PRODUCTS
Email : rubberku@gmail.com
Phone : +603 5191 7961
Fax : +603 5191 5961
Location : Selangor, Malaysia

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