Product Description

High Temperature PTFE Gasket | Corrosion Resistant Gasket | Acid Resistant Gasket | PTFE Chemical Gasket | PTFE Water Gasket

Full Face PTFE Gasket – Premium Industrial Sealing Solution by RUBBER-KU RUBBER PRODUCTS

High Performance Full Face PTFE / Teflon Gasket Supplier in Malaysia

RUBBER-KU RUBBER PRODUCTS supplies premium quality Full Face PTFE Gaskets engineered for superior sealing performance in highly corrosive, high-temperature, and chemically aggressive industrial environments. Manufactured from high-grade PTFE (Polytetrafluoroethylene), also widely known as Teflon™, our full-face PTFE flange gaskets are designed to deliver exceptional chemical resistance, thermal stability, and long-lasting durability for critical piping systems.

Our PTFE full-face gaskets are precision-cut to provide complete flange surface coverage including bolt holes, ensuring perfect alignment, leak prevention, and uniform compression across the entire flange face. These gaskets are widely used in chemical processing plants, water treatment facilities, food processing industries, pharmaceutical manufacturing, oil & gas industries, petrochemical plants, semiconductor facilities, and marine applications.


What is a Full Face PTFE Gasket?

A Full Face PTFE Gasket is a flat sealing gasket designed to completely cover the flange face, including the bolt hole area. Unlike ring-type gaskets that seal only around the pipe bore, full-face gaskets distribute bolt pressure evenly throughout the entire flange surface, improving sealing efficiency and reducing flange stress.

Manufactured using virgin PTFE or filled PTFE materials, these gaskets provide outstanding resistance against corrosive chemicals, acids, alkalis, solvents, and aggressive media while maintaining structural stability under extreme operating conditions.


Key Features of RUBBER-KU Full Face PTFE Gasket

Excellent Chemical Resistance

PTFE is one of the most chemically resistant materials available in industrial sealing applications. It can withstand exposure to:

  • Strong acids
  • Alkalis
  • Solvents
  • Corrosive chemicals
  • Hydrocarbons
  • Aggressive industrial fluids

This makes PTFE gaskets ideal for harsh chemical processing environments.

Wide Temperature Resistance

RUBBER-KU PTFE flange gaskets perform efficiently in extreme temperatures ranging from:

−200∘C≤T≤260∘C-200^{\circ}C \leq T \leq 260^{\circ}C−200∘C≤T≤260∘C

This exceptional thermal stability allows reliable sealing performance in both cryogenic and high-temperature systems.

Full Face Design for Maximum Sealing

The full-face construction:

  • Covers the entire flange surface
  • Includes precision bolt hole alignment
  • Prevents gasket movement during installation
  • Ensures even load distribution
  • Reduces leakage risk
  • Minimizes flange damage

Non-Stick & Low Friction Surface

PTFE has an ultra-low coefficient of friction, making installation and removal easier while preventing material adhesion and contamination.

Hygienic & Non-Contaminating

PTFE is:

  • Non-toxic
  • Non-reactive
  • Hydrophobic
  • Food-grade compatible

Perfect for food processing, beverage manufacturing, pharmaceutical systems, and ultra-pure fluid handling applications.

Excellent Weather & Aging Resistance

PTFE gaskets offer exceptional resistance against:

  • UV exposure
  • Moisture
  • Oxidation
  • Ozone
  • Environmental degradation

Ensuring long service life even in demanding outdoor or industrial environments.


Available Sizes

RUBBER-KU RUBBER PRODUCTS supplies Full Face PTFE Gaskets in a wide range of industrial sizes:

  • DN15
  • DN20
  • DN25
  • DN32
  • DN40
  • DN50
  • DN65
  • DN80
  • DN100
  • DN125
  • DN150
  • DN200
  • DN250
  • DN300
  • DN400
  • DN450
  • DN500
  • DN600

Custom sizes, custom thicknesses, and special flange standards are also available upon request.


Technical Specifications

Property Specification
Product Type Full Face PTFE Gasket
Material PTFE / Teflon
Temperature Range -200°C to +260°C
Design Type Full Face Flange Gasket
Chemical Resistance Excellent
Water Resistance Excellent
Pressure Resistance High
Surface Friction Extremely Low
Food Grade Compatibility Yes
UV & Weather Resistance Excellent
Flange Compatibility Flat Face Flanges

PTFE Gasket Material Options

Virgin PTFE Gasket

  • High purity
  • Excellent chemical resistance
  • Food-grade applications
  • Pharmaceutical use
  • Semiconductor applications

Expanded PTFE (ePTFE) Gasket

Expanded PTFE provides:

  • Better compressibility
  • Improved sealing on uneven surfaces
  • Enhanced flexibility
  • Superior leak prevention

Ideal for low bolt load applications and irregular flange surfaces.

Filled PTFE Gasket

Filled PTFE contains reinforcing materials such as:

  • Glass fiber
  • Carbon
  • Graphite
  • Barium sulfate

Benefits include:

  • Improved mechanical strength
  • Reduced cold flow
  • Better creep resistance
  • Enhanced wear resistance

Suitable for high-pressure industrial applications.


Common Industrial Applications

Chemical Processing Industry

Used for sealing pipelines carrying:

  • Sulfuric acid
  • Hydrochloric acid
  • Nitric acid
  • Caustic soda
  • Chemical solvents

Water Treatment Plants

Ideal for:

  • Chemical dosing systems
  • Chlorination pipelines
  • Filtration systems
  • Industrial water piping

Food & Beverage Industry

Suitable for hygienic systems involving:

  • Food processing
  • Beverage transfer
  • Dairy systems
  • Purified water systems

Pharmaceutical Industry

Used in:

  • Sterile processing systems
  • Clean room piping
  • High-purity fluid transfer
  • Pharmaceutical reactors

Oil & Gas Industry

Applicable for:

  • Corrosive fluid pipelines
  • Petrochemical systems
  • Refinery operations
  • Offshore platforms

Semiconductor Industry

Excellent for:

  • Ultra-pure chemical handling
  • Clean chemical transfer systems
  • High-purity processing lines

Advantages of Full Face PTFE Gaskets

  • Superior leak prevention
  • Excellent corrosion resistance
  • Long service life
  • Outstanding thermal stability
  • Non-reactive sealing material
  • Suitable for aggressive chemicals
  • Easy installation and maintenance
  • Excellent dimensional stability
  • High purity sealing solution
  • Suitable for food-grade applications

Why Choose RUBBER-KU RUBBER PRODUCTS?

RUBBER-KU RUBBER PRODUCTS is a trusted industrial gasket supplier in Malaysia providing:

  • High-quality PTFE gasket solutions
  • Precision manufacturing
  • Wide size availability
  • Custom gasket fabrication
  • Fast delivery
  • Competitive pricing
  • Industrial sealing expertise
  • Reliable technical support

We provide sealing solutions tailored for industrial, commercial, and heavy-duty applications with strict quality standards to ensure maximum performance and durability.


Important Installation Considerations

To achieve optimal sealing performance:

  • Ensure flange surfaces are clean and smooth
  • Use proper bolt tightening sequence
  • Avoid excessive over-compression
  • Verify pressure and temperature compatibility
  • Select correct gasket thickness and grade

For high-pressure systems, filled PTFE or expanded PTFE gaskets are recommended to reduce creep and cold flow deformation.


Contact RUBBER-KU RUBBER PRODUCTS

Looking for high-quality Full Face PTFE Gasket supplier in Malaysia?

RUBBER-KU RUBBER PRODUCTS supplies premium PTFE flange gaskets for chemical, industrial, pharmaceutical, food processing, and water treatment industries.

Contact us today for:

  • Product specifications
  • Custom gasket sizes
  • Industrial sealing consultation
  • Bulk order enquiries
  • OEM gasket manufacturing

Contact Details

High Temperature PTFE Gasket | Corrosion Resistant Gasket | Acid Resistant Gasket | PTFE Chemical Gasket | PTFE Water Gasket

Supplier : RUBBER-KU RUBBER PRODUCTS
Email : rubberku@gmail.com
Phone : +603 5191 7961
Fax : +603 5191 5961
Location : Selangor, Malaysia

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